PRESTRESSED AND PRECAST
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PRESTRESSED FLOORING
Beam and Block Flooring
Wide Slab Flooring
Hollowcore Flooring
Insulated Floors
TETRiS Flooring
Stylite Flooring
PRESTRESSED AND PRECAST WALLS
Horizontal Walls
Heavy Duty Walls
95mm - Lightweight Walls
R35 - Lightweight Walls
Vertical Walls
Cantilever Walls
R35 Cantilever - Large Walls
Freestanding Walls
Arrow - Freestanding Wall Panels
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FOR GROUND FLOORS ONLY:
Insulated Prestressed Concrete Floor Products
Prestressed Concrete Floor Products
TETRiS® - Thermal Insulation Block Floor System
Stylite - T-Beam Suspended Floor Insulation
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A unique patented thermal insulation floor system which is constructed using lightweight, T-shaped Cellecta TETRiS® insulation blocks which sit on and fit in-between ACP (Concrete) Ltd’s prestressed concrete floor beams.
A tailored made polystyrene insulation suspended floor system. It is manufactured using 100% recyclable, lightweight polystyrene infill panels which ‘wrap’ in-between and beneath each of ACP (Concrete) Ltd’s prestressed concrete floor beams.
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Wide Slab Flooring
Block and Beam Flooring
A high quality, economical suspended concrete floor construction using long prestressed concrete floor slabs (or planks) supported by either masonry walls or a supporting frame structure in steel or precast concrete.
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Constructed using prestressed concrete T-beams which are supported by standard precast concrete blocks (perimeter walls and internal loading bearing walls). Individual concrete blocks are then laid/infilled between the prestressed beams to form an instant floor.
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IDEAL FOR BOTH RESIDENTIAL, DOMESTIC AND PRIVATE HOUSE SOLUTIONS AS WELL AS INDUSTRIAL, COMMERCIAL AND OFFICE APPLICATIONS
Suspended Floor Construction is increasingly the most popular choice in domestic and commercial ground floor construction including mezzanines. Suspended Floor Construction consists of prestressed concrete floor planks or slabs, with Block and Beam Floors being the most common. Prestressed concrete floors are a cost-effective solution due to concrete’s durable and robust properties. It is also generally weather independent and one of the benefits is it's ease, precision and speed of construction on site.
Manufactured in controlled factory conditions using Quality Assured concrete, prestressed concrete floors provide a known performance, unlike traditional in-situ ‘poured’ floors. Prestressed Concrete Floors reduce the need for specialist and costly engineering input.
At ACP (Concrete) Ltd, we offer four different floor products and a wide range of sizes as we manufacture prestressed concrete floors to suit almost all requirements. Our unrivalled experience can help you to make the right choice between Wideslab Flooring, Block and Beam Flooring, TETRiS® and Stylite insulated flooring.
APPLICATIONS
RESIDENTIAL, DOMESTIC AND PRIVATE HOUSE SOLUTIONS
For residential concrete flooring solutions there are two types of construction to consider, ground bearing and suspended. Ground bearing flooring is where the floor sits directly on top of the ground and can include insulation either below or above the concrete slab. Suspended Floor Construction is a ground floor structure with a void beneath the structure to allow air flow and ventilation, so the floor does not sit directly on the ground.
The following questions should be considered when determining the best solution:
INDUSTRIAL, COMMERCIAL AND OFFICE SOLUTIONS
Prestressed Concrete is also highly versatile product which has a wide range of efficient and cost-effective solutions; therefore, making it an obvious choice for architects, engineers and contractors in the construction of Industrial, Commercial and Office buildings, car parks and other projects / applications. Today, a building can be completely constructed using both structural and architectural precast and prestressed components.
MEZZANINE
Mezzanines are a popular solution when looking to optimise or create additional floor space or storage within a warehouse, factory, office or retail business. Majority of businesses ensure they maximise the efficiency of a mezzanine by utilising both the space above and below, for example storage above and offices underneath.
Mezzanine comes from the Italian word ‘mezzano’ meaning ‘middle’ and are designed to fit effortlessly in the current dimension of your existing building. Mezzanines are designed to provide an intermediate floor typically between the ground and first floors and can be constructed using different materials such as concrete, steel or wood. A popular choice is a prestressed concrete mezzanine floor which has a wide range of advantages including a fast and easy installation. Prestressed Mezzanines Floors are also the most cost-effective solution due to concrete’s durable and robust properties.
When considering a Prestressed Mezzanine Floor, the following questions need to be considered:
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Why Choose ACP (Concrete) Ltd?
ACP (Concrete) Ltd, part of Thomas Armstrong (Holdings) Ltd, is the industry leader for floor construction across Residential, Domestic and Commercial, Industrial and office applications. Our extensive knowledge and experience of the precast concrete floor industry, as well as in the manufacturing of high quality precast and prestressed concrete products, ensures we are here to help and support you throughout the complete precast process from design to installation. Therefore, providing you with the most cost-effective solution to meet your specific requirements.
We pride ourselves on our high standards at our on-site manufacturing facility. Every stage of the manufacturing process is undertaken under tightly controlled conditions, resulting in the highest quality precast concrete products for walls, stairs, floors and bespoke projects.
Renowned for our high levels of customer service, we provide standard size products and bespoke depending on requirements at no extra charge. This enables us to provide our customers with a wide range of thicknesses and sizes giving additional flexibility and enabling our products to meet a diverse range of applications.
At ACP (Concrete) Ltd, we also provide a design and installation service to ensure that your project is designed to the highest standard and provides a cost-effective fit for purpose solution. Our dedicated in-house team will work closely with you to ensure the final solution meets your specific requirements.
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There are 4 types of floor systems to choose from for Ground Floor, Extensions or Mezzanines Construction
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If you are unsure about any of these questions or have any further questions, please contact us to discuss your requirements in more detail.
We have the experience and knowledge to help and support you throughout the full process from design, construction and installation to ensure your final solution is fit for purpose.
Our Prestressed and Precast Concrete Design and Installation Service
At ACP (Concrete) Ltd we offer professional, comprehensive and reliable prestressed and precast concrete design and installation service on all our products. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project.
Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide.
Design Service
Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements.
Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution.
Installation Service - Part 1
All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget.
We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. This will ensure the free flow of information and design approval being achieved within the timescales.
Installation Service - Part 2
Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically.
Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged.
Site Specific Risk Assessments
Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site.
Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety.
Site Specific Requirements
Site specific requirements, such as hard standing areas, movement of materials to create space and overhead obstructions will be identified and discussed with the Site Manager prior to commencement of installation work and these requirements will form part of the method statement.
Please contact us to discuss any of your design and installation requirements.
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Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby
Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550
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Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby, Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550