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PRESTRESSED FLOORING
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Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Perimeter and Division Wall
Prestressed Horizontal panels are usually the best option for the perimeter walls. They are designed to be supported by the building steel frame provided that the building’s columns have been designed to take the additional load from the stored grain.
Installation is quick and straightforward, the panels can be installed on the face of the columns giving a smooth internal wall or, to maximise storage capacity or for a division wall (using double loading panels), they can be installed between the column webs. Joints are sealed using mastic sealant to give a watertight store.
Ready to use immediately after installation the panels are available in a variety of heights that can be used in combination to achieve the desired overall height.
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Panels set vertically into a foundation 550m deep & tied in using cradles and reinforcing bars supplied.
Ideal for
Permanent Division Walls within Building
Prestressed Vertical Cantilever Panels are ideal for permanent division walls within a building.
The Cantilever precast wall panels sit in a shallow foundation (0.55m) tied into the floor/foundation concrete using cradles & reinforcing bars supplied. With no above ground steel supports required they provide a smooth finish both sides for easy cleaning.
The tongue & groove joint detail enables the panels to share the load along the wall and prestressing enables the panels to flex under load and withstand the occasional impacts from loading shovels.
Perimeter Walls where the building structure is not strong enough
Prestressed Vertical Cantilever Panels are ideal for the perimeter walls where the building structure is not strong enough to take additional load from the stored grain eg. in a converted dutch barn, or where the steel columns would impede travelling conveyors.
The Cantilever precast wall panels sit in a shallow foundation (0.55m) tied into the floor/foundation concrete using cradles & reinforcing bars supplied. With no above ground steel supports required they provide a smooth finish both sides for easy cleaning.
The tongue & groove joint detail enables the panels to share the load along the wall and prestressing enables the panels to flex under load and withstand the occasional impacts from loading shovels.
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Free standing, movable panels that sit directly onto the structural concrete floor slab. Can be bolted down if required.
Ideal for
Flexible Storage
Freestanding Precast Concrete Arrow Panels are the ideal solution where flexibility of storage is required to divide existing storage facilities within an existing building. The panels are completely freestanding with no fixing required (except for 4m high surcharged grain) and easily moved using farm machinery.
The sloped base is self-shedding for easy cleaning and there is an interlocking tongue & groove joint between the panels which keeps them in line. The heavy base, 1.55m across, provides stability; the stem is 200mm thick all the way up - not tapered - so just as strong at the top as the bottom making these robust precast concrete panels less susceptible to damage from bumps and knocks from compaction vehicles than traditional L Shape panels.
Storage Bunkers
Arrow Panel Corner Units enable the construction of complete bunkers within a building or outside on a concrete pad eg. for sugar beet.
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Waste takes many forms from general and organic waste to recycling such as glass, plastic, tyres and paper. The correct storage and separation of these materials at waste transfer stations, composting and waste recycling facilities is critical to the successful onward processing. Our Precast concrete retaining wall system provides the ideal solution to meet the high demands at these sites for perimeter or divisional walls within new, existing or refurbished buildings.
Precast Concrete Retaining Walls which can also be known as ‘push walls’ or ‘thrust walls’ provide a durable and low maintenance solution along with fast installation. This ensures the transfer station or facility is completed sooner or back in service as fast as possible without lengthy on-site curing of traditional site cast walls.
Manufactured in controlled factory conditions using Quality Assured concrete, both precast and prestressed precast concrete wall panels provide a known performance, unlike traditional in-situ ‘poured’ walls reducing the need for specialist and costly engineering input.
Additional site security can be provided with the use of precast concrete security walling. Incorporation of additional cast in fixing sockets enables security wire and lighting to be easily fitted to the walls. Additional durability can be provided with the addition of a sacrificial steel plate flush fixed to the face of the prestressed concrete panels.
At ACP (Concrete) Ltd, we manufacture three different wall products in a wide range of sizes to suit almost all requirements. Our unrivalled experience can help you to make the right choice between horizontal panels, vertical cantilever walls and free-standing waste recycling and push walling.
The following questions should be considered when determining the best solution:
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Why Choose ACP (Concrete) Ltd?
ACP (Concrete) Ltd, part of Thomas Armstrong (Holdings) Ltd, is the industry leader for concrete panels for agricultural buildings. Our extensive knowledge and experience of the agricultural industry, as well as in the manufacturing of high quality precast and prestressed concrete products, ensures we are here to help and support you throughout the complete precast process from design to installation. Therefore, providing you with the most cost-effective solution to meet your specific requirements.
We pride ourselves on our high standards at our on-site manufacturing facility. Every stage of the manufacturing process is undertaken under tightly controlled conditions, resulting in the highest quality precast concrete products for walls, stairs, floors and bespoke projects.
Renowned for our high levels of customer service, we provide standard size products and a ‘made to measure’ service at no extra charge. This enables us to provide our customers with a wide range of thicknesses and sizes giving additional flexibility and enabling our products to meet a diverse range of applications.
At ACP (Concrete) Ltd, we also provide a design and installation service to ensure that your project is designed to the highest standard and provides a cost-effective fit for purpose solution. Our dedicated in-house team will work closely with you to ensure the final solution meets your specific requirements.
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There are 3 wall systems to choose from for Push and Waste Walls:
Here to help...
If you are unsure about any of these questions or have any further questions, please contact us to discuss your requirements in more detail.
We have the experience and knowledge to help and support you throughout the full process from design, construction and installation to ensure your final solution is fit for purpose.
Our Prestressed and Precast Concrete Design and Installation Service
At ACP (Concrete) Ltd we offer professional, comprehensive and reliable prestressed and precast concrete design and installation service on all our products. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project.
Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide.
Design Service
Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements.
Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution.
Installation Service - Part 1
All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget.
We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. This will ensure the free flow of information and design approval being achieved within the timescales.
Installation Service - Part 2
Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically.
Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged.
Site Specific Risk Assessments
Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site.
Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety.
Site Specific Requirements
Site specific requirements, such as hard standing areas, movement of materials to create space and overhead obstructions will be identified and discussed with the Site Manager prior to commencement of installation work and these requirements will form part of the method statement.
Please contact us to discuss any of your design and installation requirements.
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Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby
Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550
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Arrow - Freestanding
Heavy Duty Applications - Horizontal
Cantilever - Vertical
Freestanding, movable panels that sit directly onto the structural concrete floor slab. Can be bolted down if required.
Ideal for
Temporary Divisional Walls – Existing Buildings / Yard Storage Bays
Arrow Panels make ideal moveable or temporary division walls within in an existing building or in a yard area. Easily placed into position using a forklift or telehandler, the heavy panels have a tongue and groove joint in the base which keeps them in line during installation and use. Corner Units are available to make complete bunker layouts.
The panels can be fixed down to the floor pad using Excalibur Bolts, and can be relocated to accommodate changes to the storage requirements.
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Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Waste Transfer Station Push Walls
Horizontal Panels are the ideal wall solution for division and bunker walls where the building columns can be used to support the panels.
The panels span between the steel columns and are simply clipped to the inside face using the bolts & plates provided and the joints sealed with the one-part polyurethane mastic sealant provided. This provides a robust, smooth wall which can also be dismantled easily and relocated if your storage circumstances change.
These prestressed precast concrete walls can also be used a dividing wall or double loading panels can also be fitted between the column webs
Recycling Bays & Picking Stations
Horizontal Panels are the ideal wall solution for bunker walls where steel support posts can be used to support the panels.
The prestressed concrete panels are simply clipped to the inside face of the steel posts along the back wall using the bolts & plates provided, the double loading panels for the division walls can be fitted between the post webs. The joints can be sealed with the one-part polyurethane mastic sealant.
This provides robust walls which can also be dismantled easily and relocated if your storage requirements change or in the unlikely event of a panel being damaged.
This saves cost, reduces down time and ensures the store or yard is back in service as soon as possible without lengthy on-site curing of repairs to traditional site cast walls.
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Panels set vertically into a foundation 550m deep & tied in using cradles and reinforcing bars supplied.
Ideal for
Division Walls in Buildings, Outside Yard Storage Bays
Prestressed Vertical Panels are the perfect choice for permanent division walls within WTS buildings and storage bays in recycling storage facilities.
The panels are installed into a foundation 550mm deep, tied in with reinforcing bars & cradles provided, forming a smooth wall both sides for easy out loading.
All ACP Vertical Panels are double loading so another bay can be added on at the side if required in future.
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PRODUCTS
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COMPANY
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LEGAL
CONTACT
Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby, Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550