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Heavy Duty Applications - Horizontal
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Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Firewalls in Steel Framed Storage Buildings And Warehouses
These concrete wall panels are the ideal solution for firewalls & fire separation walls. The panels span between and are fixed to the steel columns. The joints are sealed with intumescent mastic sealant provided. This provides a robust, smooth wall which can also be dismantled easily and relocated if your circumstances change.
Three standard thicknesses are available with various fire exposure ratings ranging from 1 – 4 hours.
Blast Walls
Horizontal prestressed precast concrete walls are a good solution for blast walls where steel / concrete columns can be used to support the panels.
The panels span between and are fixed to the steel columns. The joints are sealed with intumescent mastic sealant provided.
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Panels set vertically into a foundation 550m deep & tied in using cradles and reinforcing bars supplied.
Ideal for
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Fire Containment Compartments Within Buildings
Prestressed Vertical Panels are the perfect choice for fire separation walls in buildings.
The panels are installed into a foundation 550mm deep, tied in with reinforcing bars & cradles provided, forming a smooth wall both sides.
Blast Walls
Vertical Cantilever Panels are the best choice for blast walls because they are tied into the foundation and the interlocking tongue and groove joint detail contribute to the ability of the wall to contain the explosion.
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Free standing, movable panels that sit directly onto the structural concrete floor slab. Can be bolted down if required.
Ideal for
Fire Containment Compartments in Existing Storage Buildings
Arrow Panels can used to construct a fire containment compartment in an existing building.
They are simply placed into position using a forklift or telehandler to provide an ‘instant’ wall.
The heavy panels have a tongue and groove joint in the base which keeps them in line during installation and use. Sloped Corner Units are available to enable 90° return walls with no problem. The joints should be sealed with intumescent sealant.
Temporary Blast Walls
Where temporary blast walls are required Arrow Panels maybe a good solution. Quickly & easily installed into position they can be bolted down if required and when no longer required can be removed and relocated.
Fire Separation Walls in Outside Yard Storage Facilities
Arrow Panels can be used to construct fire separation walls in outside storage yards.
Simply placed onto a structural floor slab the tongue and groove joint in the base of the Arrow Panels keeps them in line during installation and use.
The panels can be fixed down to the floor using Excalibur Bolts. The joints should be sealed with intumescent sealant. They can be relocated to accommodate changes to the business strategy if required.
Fire Separation Walls in Waste Transfer Facilities
Arrow Panels are an excellent choice for fire separation walls in an existing building.
Quickly off loaded and placed in position they make ideal fire rated division walls in waste handling facilities. The joints should be sealed with intumescent sealant.
x
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Bespoke Shape Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Firewalls in Retail, Commercial and Leisure Buildings
These concrete wall panels are the best solution for firewalls where the appearance is a priority because the panels have a very high quality finish. The panels span between the steel columns and are simply attached to the steel columns and the joints sealed with intumescent mastic sealant provided. This provides a robust, smooth wall which is ready to paint with very little preparation.
Four standard thicknesses are available with various fire exposure ratings.
The large section size, up to 10m x 3m high, means that installation is fast. The inclusion of fire doors can also be incorporated into the design of the precast firewall panels often eliminating the requirement for special framing or support structures.
x
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Concrete is the obvious material choice in fire safety and is typically used in constructing firewalls. Why? Concrete is made up of a cement (limestone, clay and gypsum) and aggregate materials giving its fire-resistance properties as a non-combustible material. Well known as a strong and durable building material, it also doesn’t emit any toxic fumes, produce smoke, or drip molten particles in the event of a fire. Concrete also has a slow heat transfer rate, enabling it to act as an effective fire shield by minimizing the spread of smoke and fire from one part of a building to another, limiting property damage.
FIREWALLS
Firewalls are primarily to ensure that personnel can be evacuated safely from a building in the event of a fire but are also often required in specific key areas that contain business-critical items such as a data storage equipment. They may be required to prevent fire spread from outside to the inside of a building, or from the inside to the outside ie. to neighbouring properties or to contain fire-spread within buildings for example in plant rooms, waste storage facilities, warehousing, retail etc. At ACP (Concrete) Ltd we offer precast concrete firewall systems with a fast track construction method as well providing fire protection for up to 4 hours. Usually the level of protection (Fire Rating) required is specified by the planning conditions or by the insurer.
BLAST WALLS
Blast Walls are designed to contain and protect buildings, equipment and people following the effects of a nearby explosion, fire or impact from events such as industrial incident, terrorism etc. Precast Concrete walls make the ideal solution due to the durable properties of prestressed concrete.
WHICH PRODUCT TO USE?
Fire-resistance ratings of the various wall panel products are determined by the section depth and the cover to the reinforcing used in the wall panels. The selection of the best product for your fire safety requirements depends on several factors:
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Why Choose ACP (Concrete) Ltd?
ACP (Concrete) Ltd, part of Thomas Armstrong (Holdings) Ltd, is the industry leader for concrete panels for agricultural buildings. Our extensive knowledge and experience of the agricultural industry, as well as in the manufacturing of high quality precast and prestressed concrete products, ensures we are here to help and support you throughout the complete precast process from design to installation. Therefore, providing you with the most cost-effective solution to meet your specific requirements.
We pride ourselves on our high standards at our on-site manufacturing facility. Every stage of the manufacturing process is undertaken under tightly controlled conditions, resulting in the highest quality precast concrete products for walls, stairs, floors and bespoke projects.
Renowned for our high levels of customer service, we provide standard size products and a ‘made to measure’ service at no extra charge. This enables us to provide our customers with a wide range of thicknesses and sizes giving additional flexibility and enabling our products to meet a diverse range of applications.
At ACP (Concrete) Ltd, we also provide a design and installation service to ensure that your project is designed to the highest standard and provides a cost-effective fit for purpose solution. Our dedicated in-house team will work closely with you to ensure the final solution meets your specific requirements.
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There are 4 wall systems to choose from for Firewalls and Blast Walls
Here to help...
If you are unsure about any of these questions or have any further questions, please contact us to discuss your requirements in more detail.
We have the experience and knowledge to help and support you throughout the full process from design, construction and installation to ensure your final solution is fit for purpose.
Our Prestressed and Precast Concrete Design and Installation Service
At ACP (Concrete) Ltd we offer professional, comprehensive and reliable prestressed and precast concrete design and installation service on all our products. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project.
Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide.
Design Service
Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements.
Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution.
Installation Service - Part 1
All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget.
We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. This will ensure the free flow of information and design approval being achieved within the timescales.
Installation Service - Part 2
Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically.
Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged.
Site Specific Risk Assessments
Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site.
Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety.
Site Specific Requirements
Site specific requirements, such as hard standing areas, movement of materials to create space and overhead obstructions will be identified and discussed with the Site Manager prior to commencement of installation work and these requirements will form part of the method statement.
Please contact us to discuss any of your design and installation requirements.
The Thomas Armstrong Group is a trusted supplier of
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Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby
Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550
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Arrow - Freestanding
Cantilever - Vertical
Heavy Duty Applications - Horizontal
R35 Lightweight - Large Format
Freestanding, movable panels that sit directly onto the structural concrete floor slab. Can be bolted down if required.
Ideal for
Silage Barns
Manufactured under controlled conditions, offsite precast concrete production gives peace of mind by providing a known performance and better finish than traditional on site methods as well as being less affected by adverse weather conditions. Using products with a known performance also reduces/eliminates the need for specialist & costly engineering input.
Fire Containment Compartments in Existing Storage Buildings
Arrow Panels can used to construct a fire containment compartment in an existing building.
They are simply placed into position using a forklift or telehandler to provide an ‘instant’ wall. The heavy panels have a tongue and groove joint in the base which keeps them in line during installation and use.
Sloped Corner Units are available to enable 90° return walls with no problem. The joints should be sealed with intumescent sealant.
Fire Separation Walls in Outside Yard Storage Facilities
Arrow Panels can be used to construct fire separation walls in outside storage yards.
Simply placed onto a structural floor slab the tongue and groove joint in the base of the Arrow Panels keeps them in line during installation and use.
The panels can be fixed down to the floor using Excalibur Bolts. The joints should be sealed with intumescent sealant. They can be relocated to accommodate changes to the business strategy if required.
Fire Separation Walls in Waste Transfer Facilities
Arrow Panels are an excellent choice for fire separation walls in an existing building. Quickly off loaded and placed in position they make ideal fire rated division walls in waste handling facilities. The joints should be sealed with intumescent sealant.
Temporary Blast Walls
Where temporary blast walls are required Arrow Panels maybe a good solution. Quickly & easily installed into position they can be bolted down if required and when no longer required can be removed and relocated.
x
ADVANTAGES
DISADVANTAGES
VIEW FAQS
VIEW PRODUCT DESCRIPTION
Panels set vertically into a foundation 550m deep & tied in using cradles and reinforcing bars supplied.
Ideal for
Fire Containment Compartments Within Buildings
Prestressed Vertical Panels are the perfect choice for fire separation walls in buildings.
The panels are installed into a foundation 550mm deep, tied in with reinforcing bars & cradles provided, forming a smooth wall both sides.
Blast Walls
Vertical Cantilever Panels are the best choice for blast walls because they are tied into the foundation and the interlocking tongue and groove joint detail contribute to the ability of the wall to contain the explosion.
x
ADVANTAGES
DISADVANTAGES
VIEW FAQS
VIEW PRODUCT DESCRIPTION
Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Firewalls in steel framed storage buildings and warehouses
These concrete wall panels are the ideal solution for firewalls & fire separation walls. The panels span between and are fixed to the steel columns. The joints are sealed with intumescent mastic sealant provided. This provides a robust, smooth wall which can also be dismantled easily and relocated if your circumstances change.
Three standard thicknesses are available with various fire exposure ratings ranging from 1 – 4 hours.
Blast Walls
Horizontal prestressed precast concrete walls are a good solution for blast walls where steel / concrete columns can be used to support the panels.
The panels span between and are fixed to the steel columns. The joints are sealed with intumescent mastic sealant provided.
x
ADVANTAGES
DISADVANTAGES
VIEW FAQS
VIEW PRODUCT DESCRIPTION
Bespoke Shape Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
Firewalls in Retail, Commercial and Leisure Buildings
These concrete wall panels are the best solution for firewalls where the appearance is a priority because the panels have a very high quality finish.
The panels span between the steel columns and are simply attached to the steel columns and the joints sealed with intumescent mastic sealant provided. This provides a robust, smooth wall which is ready to paint with very little preparation.
Four standard thicknesses are available with various fire exposure ratings.
The large section size, up to 10m x 3m high, means that installation is fast.
The inclusion of fire doors can also be incorporated into the design of the precast firewall panels often eliminating the requirement for special framing or support structures.
x
ADVANTAGES
DISADVANTAGES
VIEW FAQS
VIEW PRODUCT DESCRIPTION
PRODUCTS
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COMPANY
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CONTACT
Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby, Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550