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PRESTRESSED FLOORING
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PRESTRESSED AND PRECAST WALLS
Horizontal Walls
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95mm - Lightweight Walls
R35 - Lightweight Walls
Vertical Walls
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R35 Cantilever - Large Walls
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Arrow - Freestanding Wall Panels
BESPOKE PRECAST CONCRETE SOLUTIONS
PRESTRESSED AND PRECAST
CONCRETE SOLUTIONS
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We are part of the Thomas Armstrong Group
95mm Lightweight - Prestressed Precast Concrete Wall Panels
Horizontal Panels span between steel columns. Simple fixing system, either clipped to column face or slotted between the column webs.
Ideal for
- Livestock Housing – Cubicles or Loose Housing
- Concrete Feed Barriers
- Dairy and Parlour Walls
Livestock Housing – Cubicles or Loose Housing
95mm prestressed concrete wall panels are designed to provide the ultimate walling system for livestock whether loose housing or cubicles, whether for poultry, cattle, sheep, pigs, horses or other more exotic livestock.
The ‘foundation free’ concrete panels give you the choice of fixing positions. The panels span between the steel columns and for a smooth internal wall they are simply clipped to the inside face or alternatively, to maximise space in the building, they can be slotted between the posts. The joints are sealed with the one-part polyurethane mastic sealant provided.
With off-site production and quick and easy installation it provides a cost-effective wall solution with the flexibility to relocate or reconfigure if changing circumstances.
Concrete Feed Barriers
Our 500mm or 600mm high horizontal panels are the most popular solution for concrete feed barriers. The panels are used alongside steel Diagonal Feed Fence Barriers to create a cattle friendly concrete feed fence.
If desired another row of panels slotted between upright or sloped posts can be used outside the building line to make a feed trough.
Dairy and Parlour Walls
95mm prestressed panels can be used to construct the parlour pit as well as the building & dairy walls. The smooth face and dense concrete is easy to clean and, if required by your dairy inspector, can be painted if necessary.
For the pit the panels should be tied into the floor along the top edge using threaded bar screwed into cast-in sockets.
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ADVANTAGES
DISADVANTAGES
- Ideal for perimeter and division walls.
- ‘Off the Peg’ economical wall solution.
- Standard sizes usually in stock.
- Made to measure.
- Offsite production.
- Fast Installation.
- No curing, ready to use straightaway after installation.
- Long Life Waterproof Joints when sealed with High Performance Polyurethane Mastic Sealant
- Eurocode 2, BS8810, BS5502 Part 22, CE Marked.
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- Limited range of performance i.e. Not suitable for retaining walls
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VIEW PRODUCT DESCRIPTION
R35 Lightweight - Large Format Precast Concrete Walls Panels
Bespoke Shape Panels span between steel columns. Large single sections up to 3m high x 10m long. Simple fixing system, either clipped to column face or slotted between the column webs
Ideal for
- Business Workshops or Machinery Storage Buildings
Business Workshops or Machinery Storage Buildings
With a fire rating from 1-4 hours (depending on thickness) and the very high quality finish together with the option to cast in openings for doors, windows and ventilation, these panels are the best choice for commercial buildings especially where high value machinery is stored.
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ADVANTAGES
DISADVANTAGES
- Ideal for machinery dealership workshops, warehouses.
- Rapid Build, Fast and Simple Installation
- Durable, high quality finish.
- Made to measure & bespoke shapes allow openings for doors and windows to be cast-in.
- Fire rating up to 4 hours
- Insulated panels available
- Base of wall can form the edge shutter to the building floor slab, saving costs and time.
- Masonry support toe can be added if required
- Eurocode 2, BS8110, BS5502 Part 22.
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- Bespoke solution.
- Thicker section size.
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VIEW PRODUCT DESCRIPTION
The welfare of your livestock plays a vital role in the future success of your farm. Prestressed precast concrete panels offer a hygienic and robust walling solution for livestock buildings along with quick and easy installation.
A very popular farm wall solution, these wall panels are ideal for the construction of concrete cattle feed barriers, livestock housing from poultry to giraffes and from fully slatted to deep litter systems. These concrete panels are also ideal for general purpose buildings such as machinery sheds & workshops as well as in the construction of dairy and parlour walls, offering a smooth dense wall which is easy to clean surface as well as resistant to damage caused by high pressure hoses.
There any many factors to consider in designing a new general agricultural walling system and ACP’s knowledgeable staff can help throughout the process.
The following questions should be considered:
- Wall Height required
- Bay spans
- Gateways / Roller shutter doors
- Fixing position
- Feeding system
APPLICATIONS
- Livestock Housing - Cubicles or Loose Housing
- Concrete Feed Barriers
- Diary and Parlour Walls
- Business Workshops
- Machinery Storage Buildings
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CATTLE CONCRETE FEED BARRIERS, LIVESTOCK HOUSING, DEEP LITTER SYSTEMS, DAIRY & PARLOUR WALLS, MACHINERY SHEDS, WORKSHOPS AND GENERAL PURPOSE BUILDINGS
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Prestressed Precast Concrete Wall Panel Solutions
Why Choose ACP (Concrete) Ltd?
ACP (Concrete) Ltd, part of Thomas Armstrong (Holdings) Ltd, is the industry leader for concrete panels for agricultural buildings. Our extensive knowledge and experience of the agricultural industry, as well as in the manufacturing of high quality precast and prestressed concrete products, ensures we are here to help and support you throughout the complete precast process from design to installation. Therefore, providing you with the most cost-effective solution to meet your specific requirements.
We pride ourselves on our high standards at our on-site manufacturing facility. Every stage of the manufacturing process is undertaken under tightly controlled conditions, resulting in the highest quality precast concrete products for walls, stairs, floors and bespoke projects.
Renowned for our high levels of customer service, we provide standard size products and a ‘made to measure’ service at no extra charge. This enables us to provide our customers with a wide range of thicknesses and sizes giving additional flexibility and enabling our products to meet a diverse range of applications.
At ACP (Concrete) Ltd, we also provide a design and installation service to ensure that your project is designed to the highest standard and provides a cost-effective fit for purpose solution. Our dedicated in-house team will work closely with you to ensure the final solution meets your specific requirements.
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There are 2 wall systems to choose from for
Agricultural Concrete Wall Panels
Here to help...
If you are unsure about any of these questions or have any further questions, please contact us to discuss your requirements in more detail.
We have the experience and knowledge to help and support you throughout the full process from design, construction and installation to ensure your final solution is fit for purpose.
Our Prestressed and Precast Concrete Design and Installation Service
At ACP (Concrete) Ltd we offer professional, comprehensive and reliable prestressed and precast concrete design and installation service on all our products. Available to all our clients and customers, these services give you the peace of mind of working closely with an experienced company you can trust to deliver every stage of your project.
Supporting you at every part of the process: design, construction and installation, our dedicated team of structural engineers and precast installers have extensive experience of delivering a wide range of prestressed floors, precast wall and stairs projects nationwide.
Design Service
Our experienced in-house engineering department offer a complete design and calculations service providing you with full construction drawings to deliver high quality precast solutions. Our design services including cantilever wall foundation design, precast wall panel design or design of bespoke precast products where our standard products don’t meet your requirements.
Our dedicated team will work closely with you to ensure that the precast concrete design meets your specific requirements, whilst ensuring that your project is designed to the highest standard whilst still providing a fit for purpose cost effective solution.
Installation Service - Part 1
All our precast concrete products are delivered and installed by the same professional team ensuring your project runs efficiently with people who fully understand your requirements. The team’s knowledge and experience of the complete precast and prestressed installation process is second to none, ensuring our products are installed on-site correctly and your project remains on-time and to budget.
We employ dedicated specialist reliable subcontract fixing precast teams who have worked closely with ACP (Concrete) Ltd over many years. Our Contract Manager's will assume control and co-ordination of the works on the placement of your order. This will ensure the free flow of information and design approval being achieved within the timescales.
Installation Service - Part 2
Our precast concrete wall solutions offer quick and simple installation which is usually carried out using either a crane or telehandler. The final product and method of installation will generally be determined by any site restrictions, the proposed sequencing of work and which product will provide the desired solution most economically.
Alternatively, help and advice for the safe handling and installation of precast units can be supplied as documentation and if required a supervisory site visit can also be arranged.
Site Specific Risk Assessments
Site Specific risk assessments and method statements are available following a prestart visit to site, which will be logged with all relevant parties, prior to commencement of work on-site.
Our experienced team will work to the site-specific method statement in conjunction with the detail of the approved design layout drawing ensuring your project is delivered to the highest standards of safety.
Site Specific Requirements
Site specific requirements, such as hard standing areas, movement of materials to create space and overhead obstructions will be identified and discussed with the Site Manager prior to commencement of installation work and these requirements will form part of the method statement.
Please contact us to discuss any of your design and installation requirements.
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Registered Office:
ACP (Concrete) Ltd
Part of the Thomas Armstrong Group
Workington Road
Flimby
Maryport
Cumbria
CA15 8RY
T: 01900 68211
Registered No: England 2212402
VAT Number: 533724550